Posts

BARN FIND! 1980 Yamaha XT500

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  So quite a while ago my brother told me his neighbor had an old bike stuffed in the back of a barn. I managed to sneak a peak at it at one point, but wasn't sure I wanted to pick it up. It festered in the back of my mind for a whole year. They were in and out of town, our paths just never seemed to be able to cross, until... FINALLY... I was able to go back and make a deal! Hauled it home on the hitch carrier, and after a few basic checks, gave it the old boot. What do you think? Not bad for a barn find!? Check out my new shirts!!! https://www.teepublic.com/user/rusty-phoenix-motors Connect with me here! https://www.youtube.com/c/RustyPhoenixMotors https://www.facebook.com/rustyphoenixmotors https://www.instagram.com/dorkpunch_rustyphoenixmotors/?hl=en https://www.instructables.com/member/Rusty%20Phoenix%20Motors/ https://rusytphoenixmotors.blogspot.com/

Custom Handmade Vintage Style Motorcycle Parts- What do you think of my DIY number plates?!?

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  I've wanted to try this for a while now. How do you think it turned out?!? I think it turned out fanatastic! Love it. Going to be using this process again to make more of these! It was actually pretty easy with some basic tools. Still need to polish it up and make it shine, but you get the idea! What other parts should I custom form out of aluminum? Kinda toying with the idea of building custom fenders, but I don't have an english wheel anymore. Links to the engine parts I ended up ordering! Top End- https://amzn.to/3AukLfo Points, condenser, and spark plug kit- https://ebay.us/9Ecz4o Rings- https://ebay.us/jSND6M Complete Gasket and Seal set- https://ebay.us/BFfRvJ Carburetor- https://ebay.us/UNN26M Generic bolt kit- https://ebay.us/JJlRGi Engine bolt kit- https://ebay.us/rVMsx3 Check out my new shirts!!! https://www.teepublic.com/user/rusty-phoenix-motors MORE on the Z50! Unwrapping the present- https://youtu.be/nF7fGDoRguY First project from the new ...

DIY Motorcycle Restoration- Time to put this thing together!

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  It's FINALLY happening. The bike is FINALLY being put together for the last time! My son took it for his "first ride"- as a strider bike. Seems like it's going to fit him well! How do YOU think it's turning out? I'm *LOVING* the colors and how it's all coming together! Enjoy the show! I squashed 4 hours worth of work down into 11 minutes! Here's a link to one of the most handy tools you will ever use on projects like this- an Impact Driver. https://amzn.to/3T5kKpN And links to the engine parts I ended up ordering! Top End- https://amzn.to/3AukLfo Points, condenser, and spark plug kit- https://ebay.us/9Ecz4o Rings- https://ebay.us/jSND6M Complete Gasket and Seal set- https://ebay.us/BFfRvJ Carburetor- https://ebay.us/UNN26M Generic bolt kit- https://ebay.us/JJlRGi Engine bolt kit- https://ebay.us/rVMsx3 Check out my new shirts!!! https://www.teepublic.com/user/rusty-phoenix-motors MORE on the Z50! Unwrapping the present- ht...

DIY Vintage Motorcycle Restoration- It LOOKS like a bike!!!

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  This dirtbike is finally taking shape! Only had one minor "oops" on it this time... easily fixed with a few minutes and a couple of bolts. This "restoration" has taken too long but I'm having so much fun! Excited to see my son take it for a ride this spring! I gave up on the plan to re-use the original top end. I found a complete top end kit on Amazon. And when I say complete, I mean it! It had the cylinder, piston, head, valves, cam, all the gaskets, and everything else! I unbox it here! Let me know what you think! Link to the kit here: https://amzn.to/3AukLfo Here's a link to one of the most handy tools you will ever use on projects like this- an Impact Driver. https://amzn.to/3T5kKpN And links to the engine parts I ended up ordering! Points, condenser, and spark plug kit- https://ebay.us/9Ecz4o Rings- https://ebay.us/jSND6M Complete Gasket and Seal set- https://ebay.us/BFfRvJ Carburetor- https://ebay.us/UNN26M Generic bolt kit- http...

Nearly burnt down the house! BIG fire!!!

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  So... I made a mistake. Maybe I'm just too liberal with the blowtorch. I had some stuck bolts, and figured I'd use the torch to heat them up to break them loose... But the engine was sitting in a plastic oil pan full of carb cleaner and vapors. It INSTANTLY lit on fire, and it was BIG!!! Thankfully got out of it with no burns and no real damage to the shop, other than some oil stains on the floor and a ruined blanket. And, a melted oil pan... But hey, we're slowly getting somewhere! Check out my new shirts!!! https://www.teepublic.com/user/rusty-phoenix-motors MORE on the Z50! Unwrapping the present- https://youtu.be/nF7fGDoRguY First project from the new location- https://youtu.be/ZlJJ6S9yV4o Tearing the bike apart- https://youtu.be/bS7nCPU0Xbg Painting the first bits- https://youtu.be/UgTwniWFIFo Making a seat cover- https://youtu.be/9JyLYj9KxYs Sealing a gas tank- https://youtu.be/AabPW5ThX0M Building the Wheels- https://youtu.be/wvpSW6uscQE Minibike ...

Blowing a hydraulic line on an old tractor!

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  Blast from the past- dug this one out of the archives! I apologize in advance for the filming and quality... But its funny. I've got a 1955 John Deere 60 tractor. It came with the house when I bought it, and the tractor hadn't run in a few years. It has an ANCIENT Farmhand front end loader on it. I had no clue what I was doing, but I got it started, and it seemed to run decent. Wanted to move it somewhere easier to work on so I tried lifting the bucket up, and it was working... until... Lets just say, WAIT FOR IT!!! #explosion #blowup #boom Check out my new shirts!!! https://www.teepublic.com/user/rusty-phoenix-motors Connect with me here! https://www.youtube.com/c/RustyPhoenixMotors https://www.facebook.com/rustyphoenixmotors https://www.instagram.com/dorkpunch_rustyphoenixmotors/?hl=en https://www.instructables.com/member/Rusty%20Phoenix%20Motors/ https://rusytphoenixmotors.blogspot.com/

Shop Talk! Making custom tools to keep the wife

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  So my work space right now is less than ideal. As in, I have a basement workshop. And I want to paint. And paint stinks. And my wife has a really good nose... Enter the "gimmick" I've seen Tik Toks, reels, and videos on already... The home made air purifier! Super easy to make! If you already have a box fan, the filters should cost you less than $25!!! Does it work? Sure does!!! Links to stuff you're going to need: Filters (20" x whatever size you want)- https://amzn.to/3Dyw3la Box Fan- https://amzn.to/3xxVr6K Exhaust Fan- https://amzn.to/3xyZ4Jv Plug- https://amzn.to/3QTBYEr Duct Tape- https://amzn.to/3xwsPuz Check out my new shirts!!! https://www.teepublic.com/user/rusty-phoenix-motors MORE on the Z50! Unwrapping the present- https://youtu.be/nF7fGDoRguY First project from the new location- https://youtu.be/ZlJJ6S9yV4o Tearing the bike apart- https://youtu.be/bS7nCPU0Xbg Painting the first bits- https://youtu.be/UgTwniWFIFo Making a se...

Over Budget Z50 Build- Saving the Sidecovers with some JB Weld.

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  So maybe not your typical 5-Minute craft, but check this out! The engine side covers on the Z50 build had some issues. Normally, I would have just left well enough alone, but... Figured it was time to try something new! Repaired a broken tab using some wire and JB Weld. GREAT stuff- have used it on lots of things with great success!!! JB Quick Weld- https://amzn.to/3RBV0Ag In other news- I may have had a *slight* fire in the shop... But I got it out, with almost no damage. Stay tuned for the full story! Oh, and here's the engine parts I bought. Points, condenser, and spark plug kit- https://ebay.us/9Ecz4o Rings- https://ebay.us/jSND6M Complete Gasket and Seal set- https://ebay.us/BFfRvJ Carburetor- https://ebay.us/UNN26M Generic bolt kit- https://ebay.us/JJlRGi Engine bolt kit- https://ebay.us/rVMsx3 Check out my new shirts!!! https://www.teepublic.com/user/rusty-phoenix-motors MORE on the Z50! Unwrapping the present- https://youtu.be/nF7fGDoRguY First proj...

Over-budget and behind schedule... Here's some Shop Talk!

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  So it's been a very fun, very full summer. And I've made good progress on the Z50 build... But. Summers over. Project's not done. And, I'm over budget. Well great. Good news is that I'm still not too deep into this bike. Bad news is, school is back in, and I'm a full time shop teacher. The first week of teaching is always a nightmare- there is no tired like first week teacher tired. I've got a few other vids in the works, but for this week, lets sit down and have a chat while I clean the workbench! Motorcycles have been my side hustle for years, and while I don't ever plan on selling this one, maybe I need to share how I make money off of them? Anyone interested in hearing those stories? Check out my new shirts!!! https://www.teepublic.com/user/rusty-phoenix-motors MORE on the Z50! Unwrapping the present- https://youtu.be/nF7fGDoRguY First project from the new location- https://youtu.be/ZlJJ6S9yV4o Tearing the bike apart- https://you...

CUSTOM paint in a rattle can!

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I am a huge fan of rattle can paint jobs, but they can be a little limiting when it comes to custom colors. Not anymore!!! I found a place fairly close to me that can mix any paint code up and stuff it into a spray can! Check them out here: Superior Paint Supply http://www.superiorpaintsupply.com/ Very reasonable- this can cost about $24 with tax, but price varies depending on what all goes into the can. I opted for a single stage because I never have had good luck with a top coat not peeling. What color? Porsche Mamba Green! Turned out FANTASTIC, love it! Paint code for this green is M6S. Painting is fairly straightforward- Sand all the old crap paint off, smooth it out, prime it, wet sand the primer, and then do your top coat. I ended up having to do 2 layers of primer, because the Krylon stuff I used was very runny. Lightly sanded the runs out after it had dried, gave it another light coat of primer, then on to the wet sanding. PATIENCE is key when working with ...

It looks like a real MOTORCYCLE!

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  Kinda tempted to turn this into an electric motorcycle... but... I think we'll stick with the good ole' internal combustion engine for now! SUPER EXCITED about this vid- it FINALLY looks like a minibike! I got the hubs repaired and mounted to the rims, got the suspension bolted to the frame, and the wheels bolted to the suspension. I walk you through assembling the cheap Chinese front end, installing the rear shocks, and installing the tires! Links to parts and tools used in this video: Front Fork: https://ebay.us/x83FoQ Rims: https://ebay.us/7kvnq9 Tube & Tire set: https://ebay.us/qCyJ6f Krylon Colormaxx gold paint: https://ebay.us/XZ7a5B Chain Tensioners: https://ebay.us/gl4voT Mini Exhaust: https://ebay.us/1ktq9w Brake Shoe Set: https://ebay.us/pZd1Bu Sprockets and Chain: https://ebay.us/Pk8jLu Fuel tank: https://ebay.us/pKBNle Fender Set: https://ebay.us/gA6QtA Front Brake Cable: https://ebay.us/iBsjX3 Rear Shocks: https://ebay.us/XkqIJp Throttle...